The Race to the Underside: LED Bulbs And DFM
Brandon Greene edited this page 2 hours ago


The dropping cost of LED bulbs is accelerating. We examine a couple of manufacturers to see how they are approaching design and lower cost manufacturing. You've got most likely observed LED bulbs situated subsequent to the incandescent and compact fluorescent (CFL) bulbs at your native hardware store. I spend approach too much time in these aisles. That is capitalism at its finest! I find the battle of new tech, sensible manufacturing, and massive demand intriguing. I've switched nearly all of the lights in our home over to LED partly because of the (small) vitality savings, but principally because I'm lazy: A 22-yr lifetime means I don't have to climb a ladder for some time. After i bought my LED bulbs a number of years in the past they have been round $15 a pop. As with most all tech, I've watch the price drop over time. In this case, EcoLight energy LED EcoLight bulbs in my local Dwelling Depot (Philips 60W) are hovering round $10.


On a recent visit to the lighting aisle I was taken off guard when a pack of two 60W bulbs by Philips were promoting for $5 ($2.50 every!). This isn't just a drop in value, this is an all out price battle between some heavy hitters. Confusing me was the fact that right next to these 60W bulbs for $2.50 have been 60W bulbs for $10 from the identical producer. Upon nearer inspection I observed something odd. These decrease value LEDs had a show life of 10 years versus 22. Ok, EcoLight bulbs so they shaved some price by shortening the life span of the bulb. Neat advertising trick but the engineer in me wished to know the way. Nothing too loopy. Each bulb claimed to be 800 lumen at numerous energy consumption ranges (8.5W to 9.5W). And EcoLight bulbs i only noticed this now but the cheap bulbs are non-dimmable. Laborious to see within the above image but the bulb in the center (low-cost Philips) is slightly shorter than the more expensive Philips bulb.


The TCP is a couple of centimeter taller. This has little impact on lighting but millimeters of materials will begin to matter. I did a fast initial check to see how the bulbs carried out. 13.2W). Maybe the precise LEDs eat 9.5W and EcoLight the ballast (the factor converting AC to DC) consumes the rest. This can be a brilliant-sneaky marketing ploy, reduce energy consumption as I assumed the ranking on the surface of the packaging was the overall energy consumption of the bulb. All three bulbs had opaque plastic upper bodies. The expensive Philips bulb came apart with some robust twisting. Underneath was a neat plastic diffuser. Underneath the diffuser was a mixture of small and huge LEDs. Not what I would have expected - 14 huge LEDs, 6 small. A, as well because the date code: EcoLight bulbs 2014-10-14, a delta of 7 months from after i bought the bulb. The date might be in relation to design version and EcoLight bulbs not manufacture date.


With quite a bit of prying pressure, the metallic LED PCB comes off the metallic base heatsink. This was to be anticipated